Hydraulic Radiator Inlet & Outlet Tube End Forming Machine | Copper & Aluminum Pipe Forming Equipment

The Hydraulic Radiator Inlet & Outlet Tube End Forming Machine is a professional processing machine designed for automotive radiators, condensers, HVAC systems, and industrial heat exchangers.

Using advanced hydraulic tube end forming technology, the machine processes copper and aluminum tubes through multiple forming operations, including:

• Tube expansion
• Tube reduction
• Flanging
• Flare forming
• Tube end shaping

Without heating the tube material, the hydraulic system applies controlled pressure through customized molds to achieve stable plastic deformation and accurate tube-end forming.

The machine provides reliable connection interfaces for brazing, welding, and assembly processes, making it an essential solution for radiator water tanks, header pipes, condenser connections, and heat exchanger manufacturing.

The machine uses a hydraulic drive system to provide stable forming force. Through precision-designed molds, the tube end is shaped according to different product requirements while maintaining material strength and dimensional accuracy.

The tube is placed into the positioning fixture, and the locating system controls the processing position to ensure consistent forming dimensions during production.

The hydraulic cylinder drives the forming tool to process the tube end.

According to different molds, the machine can complete:

• Expansion forming
• Reduction forming
• Flanging
• Flare forming
• End shaping

The controlled forming process helps reduce cracking, deformation, and inconsistent tube-end quality.

After forming, the mold automatically releases and the finished tube can be removed manually or transferred to the next production process.

The hydraulic system provides consistent forming pressure for different tube materials and sizes.

The finished tube ends feature:

• Stable dimensions
• Smooth surface quality
• Reliable connection structure
• Improved assembly performance

This helps improve brazing quality and reduce leakage risks caused by poor tube connections.

The machine is suitable for common heat exchanger materials, including:

• Copper tubes
• Brass tubes
• Aluminum alloy tubes

By replacing different forming dies, one machine can process various tube specifications and product designs.

Standard processing range:

• Tube diameter: φ8mm–φ50mm
• Tube thickness: 0.5mm–2.0mm

The equipment features a user-friendly control system, allowing operators to adjust forming parameters according to different production requirements.

Main advantages:

• Simple operation
• Quick mold replacement
• Easy product changeover
• Reduced operator training requirements

It is suitable for both small-batch production and continuous manufacturing.

The machine adopts a high-strength frame structure designed for long-term industrial operation.

The rigid structure improves stability during forming and ensures reliable performance under continuous production conditions.

SUNHOPE can also provide customized forming dies according to different radiator, condenser, and heat exchanger designs.

The machine is equipped with safety features including:

• Emergency stop system
• Safety protection devices
• Stable hydraulic control
• Operator-friendly design

These features help create a safer and more efficient production environment.

Used for manufacturing:

• Radiator inlet and outlet pipes
• Condenser connection tubes
• Heat exchanger header pipe fittings

Suitable for:

• Copper-aluminum radiators
• Heating system components
• Pipe connection processing

Applied in:

• Oil coolers
• Intercoolers
• Industrial cooling systems
• Liquid heat exchangers

Used for:

• Tube expansion processing
• Flare forming
• Refrigeration pipe connections

With more than 15 years of industry experience, SUNHOPE supplies complete equipment, components, and technical support for radiator and condenser manufacturing.

Our product range includes:

• Radiator Core Assembly Machines
• Fin Forming Machines
• Aluminum Brazing Furnaces
• Leak Testing Equipment
• Radiator and Condenser Components

In addition to equipment supply, we provide:

• Installation guidance
• Operator training
• Technical support
• Complete production line solutions

Whether you are building a new radiator factory or upgrading an existing production line, SUNHOPE can provide a complete manufacturing solution tailored to your needs.

From individual machines to complete radiator production solutions, we help customers improve manufacturing efficiency, product quality, and production reliability.

The machine can process copper tubes, brass tubes, and aluminum alloy tubes commonly used in radiator and heat exchanger manufacturing.

The standard machine supports tube diameters from φ8mm to φ50mm with tube thicknesses from 0.5mm to 2.0mm.

Customized tooling can be provided for special requirements.

It can complete:

• Tube expansion
• Tube reduction
• Flanging
• Flare forming
• Tube end shaping

Yes. SUNHOPE provides customized molds and machine configurations according to different radiator, condenser, and heat exchanger designs.

Yes. SUNHOPE provides installation guidance, operator training, and technical support to help customers establish efficient production lines.

Yes. It can work together with:

• Radiator Core Assembly Machines
• Fin Forming Machines
• Aluminum Brazing Furnaces
• Leak Testing Equipment

to build a complete radiator manufacturing solution.