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Aluminum Brazing Flux
103.45KW Stainless Steel Brazing Furnace Drying Zone 1000mm Length
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|Power Supply||380V Three Phase||Rated Temperature||650℃±3℃|
|Rated Power||155.5KW||Maximum Height Of Workpiece||250mm|
|Mesh Belt Transmission Power||2.2KW|
103.45KW Stainless Steel Brazing Furnace,
1000mm Length Stainless Steel Brazing Furnace,
PID Stainless Steel Brazing Furnace
103.45KW Rated power Drying zone 1000mm length Brazing Section Stainless Steel Material Brazing Furnace
A. The shell is composed of Q235-6mm thick steel plate and structural steel.The top is fixed and sealed by bolts and the side for easy maintenance;
B. The top, wall and bottom of the furnace are equipped with needled blanket fiber cotton insulation materials.The roof insulation material will be attached to the removable roof On the cover.The use of needled blanket fiber cotton insulation can ensure low heat storage and easy to control the temperature;The insulation layer is made of ceramic fiber needled blanket made by Shandong Luyang Stock Co., Ltd., which has excellent thermal insulation performance and can save more than 30% electric energy when heating up.
C. The helical electric heating wire is inserted into the furnace body from the side through the insulating porcelain tube, and the opening is blocked with the ceramic plug head to prevent heat loss and facilitate the replacement;
D. MUFFLE adopts SUS304-6mm, SUS316L-6mm plate of TISteel. After a large folding machine, the furnace MUFFLE has a folding length of 6 meters, and a V-shaped groove is pressed at the bottom.
E. Stainless steel towing rail is used at the bottom of muffle to facilitate muffle sliding by thermal expansion and cold contraction;
F. Two nitrogen pipelines and one thermocouple for temperature measurement are installed inside muffle;
G. Nitrogen pipeline flowmeter is installed below the static cooling chamber, which can adjust the three-way flow of the inlet of the front curtain chamber, the brazing furnace and the rear chamber;
H. The brazing furnace will be divided into 3 independent areas.The brazing chamber uses a plug-in heating element made of 0Cr25Al5 alloy, mounted separately on the top and bottom of the muffle of each brazing chamber.The heating design takes into account the thermal expansion and expansion rates of different components.All the information displayed shows the maximum capacity of each zone rather than the general production capacity.The actual amount of input will depend on the component.To be altered by particular and inherent differences;
Product quick details:
|Mesh belt operating surface height||900mm|
|Normal operating temperature||600～650℃|
|Furnace temperature uniformity||±3℃|
|maximum service temperature||700℃|
|effective working size||1000mm(Mesh belt width)×250mm(Height of mesh belt)|
|The channel size||1050mm×300mm(Straight edge height)|
|Temperature control zone||6 points in Section 6 of Section 3 (temperature measurement)|
|Temperature measuring point layout||The upper and lower of each section + furnace temperature measurement|
|Temperature control mode||PID,The work pressure regulating|
|heating mode||resistance wire|
|length of heating zone||6M|
|conveying chain||SUS316L,Wire Φ 3 mm, wear silk Φ 3.5 mm|
General introduction of equipment:
Controlled atmosphere aluminum brazing furnace system, mainly used for aluminum radiator, oil cooler, inter-cooler, heater, tube-fin condenser,the evaporator, parallel flow condenser, laminated evaporator, power station air cooler and other aluminum work-piece products that can continuously brazed in a nitrogen atmosphere.
Controlled atmosphere aluminum furnace system includes:
Spray zone, drying zone, brazing zone, cooling zone, central centralized control cabinet group and other parts,etc.
The brazing zone includes preheating chamber, heating chamber, retarded cooling chamber and air cooling chamber, etc.
Controlled atmosphere aluminum furnace system includes a spray system, a drying furnace, a set of control atmosphere brazing furnace and a cooling system.The controlled atmosphere brazing furnace has a preheating chamber with an atmosphere curtain and behind that is the brazing area from which the product will be go through a retarded cooling chamber with an atmosphere curtain to make the work-piece weld and fix . The temperature of the work-piece from the retarded cooling chamber is about 300℃ and then the temperature of the work-piece is reduced again through the air cooling chamber to make the manual operation convenient.
Our company has been engaged in the manufacture and development of automobile radiator condenser products for more than 15 years. Most of the products are sold to all countries and regions in the world, and have accumulated rich production experience.Our company is good at manufacturing all the process of the radiator tank production line.In recent years,many companies from other countries in the same industry also bought the CKD from us and purchased the machine equipment from us as well.
With the development of heat exchange industry, more and more countries and regions are committed to building local radiator condenser plants. With our understanding of the industry, we have been helping foreign customers to set up radiator factories and provide the production machine in the region in the past five years. We provide customers with pre-sale and after-sale equipment design and service according to the size of our products.In the meantime we will also provide the material to our customers as well. We will send technicians to guide the installation on site to ensure the smooth production of the customer's factory, and provide free consultation service in case of any doubt in the production process.
At the same time, our company provides customers with all kinds of radiator, condenser required hardware and plastic components. Ensure the supply and quality of finished products.
If you are interested in setting up a radiator factory in your place or buying any products , please contact us and we will provide you with the best service and best price.
1.What’s the style of spray of the aluminum Brazing furnace machine?
The spray of the aluminum Brazing furnace machine can be divided into dry electrostatic powder spray style and aqueous solution spray style.
2.Does the aluminum Brazing furnace machine is customized or standard size?
The aluminum Brazing furnace machine is customized by customers according to their respective capacity requirements and product series specifications.
3.Does the aluminum Brazing furnace machine use gas?
The aluminum Brazing furnace machine can use natural gas as a productive energy source.
4.How to know what kinds of specifications of the aluminium brazing furnace machine should be customized?
The customers provide the productions plan ,the biggest size of the core and the dimensions of the production workshop.The engineer will give the best cost-effective solution according to the information provided.