Aluminum Brazing Furnace Integrated Control Energy Efficient

                    Aluminum Brazing Furnace Integrated Control Energy Efficient

Product Description
The 2.2kW Aluminum Brazing Furnace System is an integrated solution comprising four key sections: Spray, Drying, Brazing, and an advanced Control System. This controlled atmosphere furnace is engineered for the continuous brazing of aluminum components such as radiators, oil coolers, evaporators, and air coolers in a nitrogen environment. The system ensures a complete and reliable production flow from flux application to final cooling.

1.Superior Thermal Performance: Utilizes advanced lining materials and furnace design to achieve excellent insulation, significant energy savings, and precise temperature uniformity (±0.2°C control, ±3°C variation in the brazing zone).

2.Precision Process Control: Features an advanced variable frequency drive (VFD) conveyor system for seamless speed adjustment, ensuring accurate heating curves. A sophisticated multi-zone control system guarantees precise thermal management throughout the process.

3.Patented Energy & Cost Savings: Incorporates proprietary technology that reduces nitrogen consumption and total power usage by 40-50% compared to conventional systems.

4.Optimized Zone Functionality:

• Spray Zone: Simple, efficient setup with nozzles for uniform flux application and blowers for clean removal of excess material.
• Drying Zone: High-power heating and strong air circulation ensure workpieces are thoroughly dried before entering the brazing furnace.
• Brazing & Cooling Zones: A natural cooling section promotes fine, compact, and strong weld joints. The subsequent forced air cooling area operates with high efficiency, low vibration, and minimal noise for a safer, cleaner workshop environment.

5.Intelligent & Safe Operation: A fully integrated control system provides intelligent production management, monitoring, alarm, and safety protection functions for reliable and secure line operation.

For over 15 years, SUNHOPE has been a leading manufacturer and developer specializing in automotive radiator and condenser components, exporting globally. Our expertise encompasses the entire radiator production line.

1.Factory Setup Support: We assist international clients in establishing local radiator/condenser manufacturing plants, providing tailored solutions based on 15+ years of industry knowledge.

2.Comprehensive Equipment Supply: We supply complete production lines (including CKD kits) and offer pre-sales & after-sales technical support. Our engineers provide on-site installation guidance.

3.Full Component Supply: SUNHOPE is your single source for all essential radiator and condenser hardware and plastic components, guaranteeing supply chain reliability and finished product quality.

4.Technical Expertise: As equipment users ourselves, we possess deep operational understanding, enabling us to quickly identify and resolve potential production issues.

1.Extensive Mould Inventory: Over 200 proprietary head plate moulds covering most popular global vehicle models.

2.Equipment Expertise: 10+ years of hands-on radiator manufacturing experience allows us to recommend and source optimal machinery for your needs.

3.Superior After-Sales Support: Strong partnerships with equipment providers ensure prompt and effective service. Our user perspective enables faster, more accurate problem-solving.

4.True One-Stop Solution: From factory design, equipment supply, and component sourcing to technical support - SUNHOPE delivers seamless integration for successful radiator production startup and operation.