2.2kw Spray Drying Section Aluminum Brazing Furnace Control System Four Parts
|Mesh Belt Transmission Power||2.2kw||Face Height Of Mesh Belt||900mm|
|Maximum Height Of Workpiece||250mm||Width Of Mesh Belt||1000mm|
|Heating Method||Radiant Tube Heating|
2.2kw Aluminum Brazing Furnace,
Radiant Tube Heating Aluminum Brazing Furnace,
45m3/h Aluminum Brazing Furnace
Spray section Drying section Brazing section Control system Four parts assemble the brazing furnace
1,Features of equipment
- Adopt the latest technology and high quality lining materials to ensure the heat preservation performance of the furnace body and have the remarkable effect of energy saving.
- Fine and reasonable heating furnace partition, high precision advanced temperature control meter hardware selection and software parameter adjustment, so that the furnace temperature control precision is high (±0.2℃), the temperature difference of the product in the brazing area (575℃~650℃) is less than ±3℃;
- Adoption of advanced frequency conversion speed control conveyor belt control system, so that the work-piece can achieve step-less variable transmission, precisely control the running time of work-piece in each heating zone, to ensure that the aluminum brazing heating curve accurately achieve;
- Adopting the patented energy-saving technology that developed independently by our company, the nitrogen usage amount and total power of the equipment can be reduced by 40%-50% compared with similar products
- Setting up the device of Spray zone is simple and is easy to use as well.The nozzle can ensure that the flux of brazing parts spray sufficient and uniform;The air blower ensures that the excess flux sprayed on the brazed parts is blown off clean.
- The heating power of drying zone is strong and has high circulation wind speed in the furnace so that can ensure the work-piece into the brazing furnace dry thoroughly without residual moisture.
- The technology of natural cooling zone in the brazing furnace ensure the weld link of aluminum brazing work-piece is fine and compact and has high welding strength of dense.
- The air cooling area has strong air cooling ability, small vibration and low noise, which can protect the operator and make indoor environment clean and comfortable to the maximum extent.
- The advanced and perfect control system realizes the integration of production, intelligence, control, warning and protection system to ensure the safe and reliable operation of the production line.
2,General introduction of equipment
Controlled atmosphere aluminum brazing furnace system, mainly used for aluminum radiator, oil cooler, inter-cooler, heater, tube-fin condenser,the evaporator, parallel flow condenser, laminated evaporator, power station air cooler and other aluminum work-piece products that can continuously brazed in a nitrogen atmosphere.
Controlled atmosphere aluminum furnace system includes:
Spray zone, drying zone, brazing zone, cooling zone, central centralized control cabinet group and other parts,etc.
The brazing zone includes preheating chamber, heating chamber, retarded cooling chamber and air cooling chamber, etc.
Controlled atmosphere aluminum furnace system includes a spray system, a drying furnace, a set of control atmosphere brazing furnace and a cooling system.The controlled atmosphere brazing furnace has a preheating chamber with an atmosphere curtain and behind that is the brazing area from which the product will be go through a retarded cooling chamber with an atmosphere curtain to make the work-piece weld and fix . The temperature of the work-piece from the retarded cooling chamber is about 300℃ and then the temperature of the work-piece is reduced again through the air cooling chamber to make the manual operation convenient.
|Power supply||380V Three phase 50HZ|
|Heating method||Radiant tube heating|
|Width of mesh belt||1000mm(316L Stainless Steel Braiding)|
|Maximum height of workpiece||250mm|
|Mesh belt transmission speed||200—1500mm/min(Continuously adjustable)|
|Face height of mesh belt||900mm|
|Mesh belt transmission power||2.2KW|
|Five sections of ten areas(Ten temperature monitor points)|
|Nitrogen consumption||About 35～45m 3/h|
Heating up time
3h(Related to the production environment)
With the development of heat exchange industry, more and more countries and regions are committed to building local radiator condenser plants. With our understanding of the industry, we have been helping foreign customers to set up radiator factories and provide the production machine in the region in the past five years. We provide customers with pre-sale and after-sale equipment design and service according to the size of our products.In the meantime we will also provide the material to our customers as well. We will send technicians to guide the installation on site to ensure the smooth production of the customer's factory, and provide free consultation service in case of any doubt in the production process.
Our company has been engaged in the manufacture and development of automobile radiator condenser products for more than 15 years. Most of the products are sold to all countries and regions in the world, and have accumulated rich production experience.Our company is good at manufacturing all the process of the radiator tank production line.In recent years,many companies from other countries in the same industry also bought the CKD from us and purchased the machine equipment from us as well.
If you are interested in setting up a radiator factory in your place or buying any products , please contact us and we will provide you with the best service and best price.
1.What’s the style of spray of the aluminum Brazing furnace machine?
The spray of the aluminum Brazing furnace machine can be divided into dry electrostatic powder spray style and aqueous solution spray style.
2.Does the aluminum Brazing furnace machine is customized or standard size?
The aluminum Brazing furnace machine is customized by customers according to their respective capacity requirements and product series specifications.
3.Does the aluminum Brazing furnace machine use gas?
The aluminum Brazing furnace machine can use natural gas as a productive energy source.
4.How to know what kinds of specifications of the aluminium brazing furnace machine should be customized?
The customers provide the productions plan ,the biggest size of the core and the dimensions of the production workshop.The engineer will give the best cost-effective solution according to the information provided.