CNC Radiator Core Assembler | Automatic Radiator Core Assembly Machine
Product Overview
The CNC Radiator Core Assembler, also known as a radiator core builder, fin-to-tube insertion machine, or radiator core assembly machine, is designed for assembling automotive radiators, condensers, intercoolers, oil coolers, and other heat exchanger cores.
The machine precisely inserts and positions cooling fins onto flat or round tubes to create a uniform core structure. Accurate tube pitch and fin spacing help produce a consistent semi-finished core ready for subsequent tube expansion and brazing processes.
With CNC control, servo-driven feeding, and customizable fixtures, the machine can be configured for different core sizes, tube materials, fin designs, and row configurations. It is suitable for both OEM and custom heat exchanger manufacturing.
Key Advantages
Precision CNC Control
The industrial PLC and touchscreen CNC interface allow operators to set production parameters and change between different core specifications. Servo-driven feeding provides accurate fin and tube positioning with repeatable assembly performance.
Rigid Vertical Gantry Structure
The heavy-duty welded frame provides stable support during operation and helps maintain alignment accuracy across different core dimensions, making the machine suitable for demanding radiator and heat exchanger manufacturing environments.
Wide Compatibility and Customization
The machine supports aluminum and copper tubes and different fin configurations, tube pitches, and row arrangements. It can be customized for automotive radiators, commercial vehicles, construction machinery, intercoolers, and aftermarket heat exchangers.
Flexible Automation
Automatic and semi-automatic configurations are available for different production volumes and investment requirements. Hydraulic/pneumatic positioning combined with servo-driven feeding provides smooth material handling during core assembly.
Applications
The CNC radiator core assembler can be configured for:
- Automotive radiators
- Condensers
- Intercoolers
- Oil coolers
- HVAC heat exchangers
- Commercial vehicle cooling systems
- Construction machinery radiators
Technical Specifications
All specifications listed below are standard reference values. Custom configurations are available to meet specific production requirements.
| Parameter |
Specification |
| Model |
CNC Radiator Fin Insertion Machine (Custom Built to Order) |
| Control System |
PLC with Touchscreen CNC Interface (Industrial Automation Control) |
| Core Size Range (L × W × H) |
Customizable to customer requirements; Standard Reference: Length 300–1200 mm / Width 200–800 mm / Height 30–150 mm |
| Applicable Tube Material |
Copper / Aluminum (Compatible with various alloy specifications) |
| Tube Outer Diameter |
Customizable (Standard Reference: φ8–φ16 mm) |
| Tube Wall Thickness |
Customizable (Standard Reference: 0.2–1.0 mm) |
| Applicable Fin Material |
Aluminum / Copper (Compatible with wavy fin and louvered fin designs) |
| Fin Thickness |
Customizable (Standard Reference: 0.08–0.3 mm) |
| Fin Hole Pitch |
Customizable (Standard Reference: 19–25 mm) |
| Processing Efficiency |
3–8 minutes per core assembly (depending on core dimensions and row configuration) |
| Drive System |
Hydraulic / Pneumatic assisted positioning; Servo motor driven feed |
| Power Supply |
380V / 50Hz, 3-Phase 4-Wire (Customizable to local voltage requirements) |
| Main Power Rating |
Approx. 5.5–7.5 kW (Varies based on machine size and configuration) |
| Machine Dimensions (Main Body) |
Customized to production layout and core size requirements |
| Total Weight |
Approx. 1.8–2.5 Tons (Varies based on final configuration) |
| Positioning Accuracy |
±0.1 mm (Ensures precise coaxiality between fins and tubes) |
Customization and Production Line Integration
The radiator core assembly machine can be integrated with downstream equipment such as tube expanders, core pressers, and aluminum brazing furnaces to support a complete radiator or condenser production line.
Custom Fixtures and Tooling
SUNHOPE can provide dedicated fixtures and tooling according to your radiator or heat exchanger dimensions. Customers can provide product drawings or specifications for customized fixture design, helping accommodate non-standard core structures and different tube, fin, and row configurations.
Quick Changeover with Recipe Management
The CNC control system supports multiple product recipes, allowing operators to recall saved parameters for different core specifications. This simplifies product changeovers and supports production of multiple radiator or heat exchanger models.
Automatic and Semi-Automatic Options
SUNHOPE provides automatic and semi-automatic configurations according to production volume, product range, and automation requirements. The machine can also be integrated with other heat exchanger manufacturing equipment for a customized production solution.
Why Choose SUNHOPE?
With more than 15 years of industry experience, SUNHOPE supplies complete equipment, components, and technical support for radiator and condenser manufacturing.
Our product range includes:
- Radiator Core Assembly Machines
- Fin Forming Machines
- Aluminum Brazing Furnaces
- Leak Testing Equipment
- Radiator and Condenser Components
In addition to equipment supply, we provide installation guidance, operator training, and technical support to help customers establish efficient and reliable production lines.
Whether you are building a new factory or upgrading an existing line, SUNHOPE can provide a complete radiator manufacturing solution tailored to your needs.
FAQ
1. What products can this radiator core assembly machine produce?
It can be configured for automotive radiators, condensers, intercoolers, oil coolers, and other heat exchanger core assemblies.
2. Can the machine be customized for different radiator sizes?
Yes. Core dimensions, tube diameter, fin thickness, fin hole pitch, fixtures, tooling, and other configurations can be customized according to production requirements.
3. Can SUNHOPE design fixtures according to our radiator drawings?
Yes. Customers can provide radiator or heat exchanger drawings and specifications, and SUNHOPE can provide customized fixtures and tooling according to the required core structure.
4. Can it handle different tube and fin materials?
Yes. The standard configuration supports copper and aluminum tubes and fins, including wavy and louvered fin designs.
5. Can it be integrated into an existing production line?
Yes. The machine can be integrated with tube expanders, core pressers, brazing furnaces, and other heat exchanger manufacturing equipment.
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